1、 Scope of application of the product:
1. Fruits: such as apples, bananas, macaques, pineapples, strawberries, jackfruit, winter dates, green plums, etc.
2. Vegetables: such as carrots, radishes, sweet potatoes, potatoes, pumpkins, garlic, onions, mushrooms, winter melon, okra, lotus root, lotus rice, green beans, Chinese toon, houttuynia cordata, asparagus, bamboo shoots, etc.
3. Nuts: Peanuts, walnuts, Badawood, various legumes.
4. Meat: such as beef, fish fillet, shrimp, crawfish, octopus, small fish, Wuchang bream fish, etc.
2、 Working principle:
Fruit and vegetable crispy slices are made from fresh fruits and vegetables as the main raw material, edible vegetable oil as the heating medium, and advanced technologies such as scientific pre-treatment and low-temperature vacuum (anoxic) oil bath dehydration (VF). They can quickly remove water from fruits and vegetables and other raw materials in a very short time, forming a uniform sponge like fluffy structure, and obtaining fruits and vegetables and other foods with low water content (below 5%). They have low oil content, are crispy but not greasy, It maximizes the preservation of the original shape, color, aroma, and taste of fruits and vegetables, and is rich in various nutrients such as vitamins, minerals, and fiber. It has the characteristics of low sugar, low salt, low fat, low heat, safety and hygiene, and long shelf life. The entire process of product processing does not require the addition of preservatives.
3、 Equipment composition
Vacuum oil bath dehydration kettle, oil heating system, oil treatment system, water vapor capture system, cleaning system, vacuum system, pneumatic system, automatic oil removal system, electrical control system.
4、 Equipment configuration:
This equipment is a highly integrated vacuum fryer, which can be used by users by connecting water and electricity.
1. Vacuum fryer, made of food grade SUS304, with a matte finish on the outer surface and a polished finish on the inner surface. Equipped with lighting windows, observation windows, and built-in oil removal devices, the shaft seal components are made of food grade seals and vacuum sealed.
2. The equipment adopts electromagnetic heating, with high thermal efficiency and adjustable heating temperature.
3. A combination of stainless steel primary filtration system and cardboard fine filtration system is adopted. Improve product quality and oil utilization.
4. The water vapor capture system is made of food grade SUS304, with a matte finish on the outer surface and stainless steel heat exchange tubes.
5. The vacuum pump adopts a water ring vacuum pump made of stainless steel material and adopts a special structure to avoid noise under extreme vacuum conditions.
6. The electrical control system is an automatic control system, which uses Siemens touch screen and PLC, and low voltage electrical components from Schneider, France, to ensure the reliability of control and a high degree of automatic control. The stepless speed regulation of frequency converter is used for deoiling, and the number of deoiling revolutions can be freely selected according to different foods to reduce the food crushing rate. Imported sensors are used to ensure precise control.
5、 Equipment parameters:
model
parameter
JS-5
Processing capacity (raw material kg/time)
1-5
Yield (KG/H)
1-2
Processing time (min/time)
40-60
Ultimate vacuum degree (MPa)
-0.092~-0.098
Oil temperature (℃)
80-120
Main heating methods
Electromagnetic heating
Compressed air pressure (MPa)
0.5~0.8
Degreasing speed n/min
100-800
Cooling water volume (T/h)
one
source
Electrical system
380V/220V
Overall power
10KW